Senior Mechanical Engineer, Systems Integration Resume Jaxon Henry Senior Mechanical Engineer, Systems Integration (425) 555-6729 jaxon.henry@example.com linkedin.com/example/jaxonhenry Renton, WA 98057 STRENGTHS Systems Integration Connected structural, avionics, propulsion, manufacturing, and test interfaces during UAV programs. Teams gained clearer decisions and fewer late surprises. Production Design Moved machined, composite, fabricated, and sheet metal hardware into controlled release. Manufacturing partners found drawings easier to act on. Practical Analysis Used hand calculations, margin reviews, and FEA to compare support concepts. Higher risk cases received focused engineering attention. Configuration Control Managed BOMs, product structures, drawings, and baselines in PLM. Traceability stayed visible through prototype changes and production updates. Technical Mentoring Guided junior engineers through CAD, GD&T, installation design, and tolerance stack up. Colleagues often brought difficult interface questions forward. SKILLS Aircraft systems integration Mechanical integration Subsystem packaging Equipment mounting EWIS Hydraulic systems Fuel systems Pneumatic systems ECS routing NX CAD CATIA Teamcenter PLM GD&T ASME Y14.5 Tolerance stack up LANGUAGES English Native 40 Spanish Intermediate 20 MY CAREER 0 Months SUMMARY Senior Mechanical Engineer with 10 years of experience integrating aircraft and complex electromechanical subsystems from concept through production. Leads installation architecture, equipment packaging, mounting, EWIS and fluid routing, interface definition, drawing release, prototype support, and production issue resolution across structures, avionics, propulsion, manufacturing, stress, supply chain, systems, and test. Advanced CAD practitioner using NX and CATIA, with PLM experience in Teamcenter and strong command of GD&T, ASME Y14.5, tolerance stack up , BOMs, and configuration control . Designs machined, fabricated, composite, and sheet metal assemblies for UAV, aerospace, eVTOL, robotic, and electromechanical programs. Applies structural hand calculations , preliminary stress methods, FEA, and engineering trade studies to integration decisions. Provides technical leadership, mentors junior engineers, coordinates suppliers, and supports hardware through build, validation, MRB, and production release. EXPERIENCE Senior Mechanical Engineer, Systems Integration Cascade Aeronautical Systems January 2023 to Present Kent, Washington Leads UAV subsystem integration from architecture through production, coordinating structural, electrical, avionics, propulsion, manufacturing, supplier, and test interfaces. Owns installation design , product structures, drawing release, configuration control, prototype support, production issue resolution, and technical mentoring. Led UAV subsystem integration across structural, electrical, avionics, propulsion, manufacturing, and test interfaces. Developed installation architecture for avionics, power hardware, EWIS, cooling, and fluid routing provisions. Directed machined, composite, fabricated, and sheet metal design in NX using ASME Y14.5 GD&T . Governed product structures , BOMs, installation drawings , and configuration baselines through Teamcenter PLM. Supported prototype and production builds through issue resolution, MRB inputs, validation, and supplier coordination . Mentored junior engineers in CAD, interfaces, tolerance stack up, installation drawings, and manufacturability. Mechanical Integration Engineer Stratus Flight Technologies May 2020 to December 2022 Everett, Washington Integrated propulsion support and avionics subsystems for autonomous aircraft through flight test configuration. Developed CATIA installation layouts, performed structural assessments, released controlled drawings, and coordinated prototype resolution across manufacturing, stress, avionics, test, and suppliers. Integrated propulsion support and avionics subsystems for autonomous aircraft through flight test configuration. Created CATIA layouts for equipment mounting , harness routing , fuel lines, and pneumatic lines. Performed structural hand calculations and margin assessments for brackets and equipment support concepts. Produced part, assembly, and installation drawings with GD&T and tolerance stack up through Teamcenter . Resolved prototype discrepancies with Manufacturing, Stress, Avionics, and Test through controlled design updates. Coordinated supplier technical questions and delivery dependencies for fabricated and machined hardware. Mechanical Design Engineer, eVTOL Systems Orion Mobility Aerospace July 2018 to April 2020 Portland, Oregon Designed eVTOL equipment mounts and support assemblies from trade studies through prototype release. Combined NX modeling, production drawing development, routing studies, structural analysis, PLM control, and hardware testing to improve integration decisions and configuration traceability. Designed eVTOL equipment mounts and support assemblies from trade studies through prototype release. Modeled machined, sheet metal, and composite components in NX with ASME Y14.5 production drawings. Developed harness and thermal management routing concepts with bend radius and access checks. Ran static FEA and hand calculations on brackets and equipment supports to identify stress concerns. Maintained BOM and drawing release data in PLM with configuration traceability across prototype changes. Supported assembly and hardware tests, documenting fit and interface findings that drove design revisions. Mechanical Engineer, Electromechanical Products Pacific Motion Systems June 2016 to June 2018 Hillsboro, Oregon Developed mechanical assemblies for robotic and electromechanical products across structures, electronics, cabling, manufacturing, and supplier interfaces. Created controlled SolidWorks designs, managed Windchill releases, investigated build issues, and incorporated manufacturability feedback into production updates. Developed assemblies for robotic and electromechanical products across structures, electronics, cabling, and manufacturing interfaces. Created SolidWorks models and drawings for machined and fabricated parts using GD&T and tolerance analysis. Designed mounts, enclosures, cable routing features, and service access provisions around thermal constraints. Managed BOM updates and drawing releases through Windchill as prototypes entered low rate production. Investigated build issues with manufacturing technicians using measurements and tolerance reviews for corrective actions. Supported supplier reviews and incorporated manufacturability feedback into controlled design updates. PROJECTS Autonomous Aircraft Integration Study 2022 Defined equipment mounting, harness routing, fluid interfaces, maintainability access, and configuration controls for an autonomous aircraft integration study. Applied CATIA layouts, tolerance reviews, structural calculations, and controlled drawing practices. eVTOL Equipment Support Design 2020 Developed lightweight eVTOL equipment supports through concept trade studies, NX modeling, static FEA, hand calculations, prototype release, and hardware testing. Recorded interface findings that guided subsequent design revisions. LEADERSHIP & AWARDS Aerospace Engineering Mentor, Regional Early Career Design Forum, 2024 to Present Recognition for cross functional UAV integration leadership, Cascade Aeronautical Systems, 2025 EDUCATION Bachelor's Degree in Mechanical Engineering Oregon State University GPA: 3.5 2016 Corvallis, Oregon Coursework: Aircraft systems integration, mechanical design, structural analysis, manufacturing processes CERTIFICATIONS ASME Y14.5 GD&T Professional Fundamentals Certificate 2021 Siemens NX Design Professional Training 2022 TECHNICAL SKILLS CAD Systems: NX, CATIA, SolidWorks PLM Systems: Teamcenter, Windchill, product structures Aircraft Installation: EWIS, hydraulic routing, fuel routing Environmental Systems: Pneumatic routing, ECS routing, cooling provisions Geometric Dimensioning: GD&T, ASME Y14.5, tolerance stack up Mechanical Hardware: Machined parts, fabricated parts, composite parts Sheet Metal Design: Sheet metal assemblies, bends, formed components Engineering Analysis: Structural hand calculations, margin assessment, preliminary stress analysis Finite Element Analysis: Static FEA, modal FEA, vibration analysis Manufacturing Support: Prototype builds, production support, MRB Configuration Management: BOMs, drawing release, configuration baselines Interface Management: Aircraft interfaces, interface control, maintainability Technical Delivery: Scope planning, schedule management, supplier coordination Testing and Validation: Hardware validation, assembly testing, flight test support SKILLS Aircraft systems integration Mechanical integration Subsystem packaging Equipment mounting EWIS Hydraulic systems Fuel systems Pneumatic systems ECS routing NX CAD CATIA Teamcenter PLM GD&T ASME Y14.5 Tolerance stack up PROFESSIONAL AFFILIATIONS Regional Early Career Design Forum, Aerospace Engineering Mentor Oregon State University Mechanical Engineering Alumni Network LANGUAGES English (Native) Spanish (Intermediate) ADDITIONAL INFORMATION Work Status : Authorized to work in United States. No sponsorship required. ADDITIONAL INFORMATION Work Status : Authorized to work in United States. No sponsorship required. REFERENCES AVAILABLE ON REQUEST
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